Forging Steel Ball
Classification :
Keywords: Grinding Rod,Forged&Casting Cylperbs,Forged Steel Ball,Casting Steel Ball
PRODUCT DETAILS
Our company produces forged steel balls and hot-rolled steel balls in accordance with YB/T091-2005 forged ball standards, with an annual production capacity of 100000 tons. Exported to over 30 countries and regions, widely praised by customers.
We have advanced production equipment and comprehensive testing methods, equipped with a high-quality professional team, and have the ability to independently research and develop new products. We have successively developed and successfully launched 60 manganese forged steel balls, B2 material forged steel balls, and B4 material forged steel balls to the market. Especially the wear-resistant steel balls made of B2 and B4 materials we produce have been recognized by many countries, with high internal hardness and low wear, reaching the highest international quality level.
Our automated ball rolling mill production line is the most advanced hot rolled steel ball production equipment in China, improving the quality of steel balls and significantly increasing production efficiency, resulting in our steel ball production reaching over 100000 tons
Our company can produce steel balls with various compositions and hardness according to customer requirements, and the most commonly used ones are as follows:
1. Chemical composition of forged (hot rolled) steel balls
Brand |
Material |
C |
Si |
Mn |
P |
S |
Cr |
XT-1 |
45# |
0.42-0.48 |
0.17-0.37 |
0.50-0.80 |
≤0.035 |
≤0.035 |
≤0.25 |
XT-2 |
50MN |
0.48-0.56 |
0.17-0.37 |
0.70-1.00 |
≤0.035 |
≤0.035 |
≤0.25 |
XT-3 |
60MN |
0.57-0.65 |
0.17-0.37 |
0.70-1.00 |
≤0.035 |
≤0.035 |
≤0.25 |
XT-4 |
65MN |
0.62-0.70 |
0.17-0.37 |
0.90-1.20 |
≤0.035 |
≤0.035 |
≤0.25 |
XT-5 |
B2 |
0.75-0.85 |
0.17-0.35 |
0.70-0.90 |
≤0.030 |
≤0.030 |
0.40-0.60 |
XT-6 |
B3 |
0.55-0.65 |
0.20-0.37 |
0.75-0.90 |
≤0.030 |
≤0.030 |
0.85-1.20 |
XT-7 |
B4 |
0.58-0.66 |
1.60-1.90 |
0.65-0.80 |
≤0.030 |
≤0.030 |
0.70-0.9 0 |
2. Surface hardness, inner core hardness, and impact toughness of forged (hot rolled) steel balls
number | material quality |
impact toughness AK.J/cm2 |
destructive test |
Hardness(HRC) |
|||||
Φ25mm-Φ50mm |
Φ60mm-Φ90mm |
Φ100mm-Φ130mm |
|||||||
surface | Core | surface | Core | surface | Core | ||||
XT-1 |
45# |
≥16 |
≥12000 |
≥54 |
≥36 |
≥54 |
≥34 |
≥52 |
≥30 |
XT-2 |
50MN |
≥15 |
≥12000 |
≥58 |
≥38 |
≥58 |
≥36 |
≥55 |
≥32 |
XT-3 |
60MN |
≥15 |
≥12000 |
≥60 |
≥42 |
≥60 |
≥40 |
≥58 |
≥36 |
XT-4 |
65MN |
≥15 |
≥12000 |
≥60 |
≥42 |
≥60 |
≥40 |
≥58 |
≥36 |
XT-5 |
B2 |
≥15 |
≥12000 |
≥60 |
≥60 |
≥60 |
≥50 |
≥60 |
≥46 |
XT-6 |
B3 |
≥15 |
≥12000 |
≥60 |
≥60 |
≥60 |
≥50 |
≥60 |
≥48 |
XT-7 |
B4 |
≥15 |
≥12000 |
≥60 |
≥60 |
≥60 |
≥55 |
≥60 |
≥52 |
3. Forged (hot rolled) steel ball diameter tolerance, single ball weight, and metallographic structure
diameter (mm) |
diameter tolerance (mm) |
Single ball weight (g) |
Number of balls per ton | Microstructure |
φ20 |
+1 -0.5 |
33 |
30303 |
Martensite + Bainite + Carbide |
φ25 |
+1.5 -0.5 |
64 |
15625 |
|
φ30 |
+1.5 -0.5 |
110 |
9090 |
|
φ40 |
+2 -1 |
260 |
3846 |
|
φ50 |
+2 -1 |
510 |
1961 |
|
φ60 |
+2 -1 |
890 |
1124 |
|
φ70 |
+3 -2 |
1400 |
714 |
|
φ80 |
+3 -2 |
2100 |
476 |
|
φ90 |
+3 -2 |
3000 |
333 |
|
φ100 |
+3 -2 |
4100 |
244 |
|
φ110 |
+4 -3 |
5470 |
183 |
|
φ120 |
+4 -3 |
7100 |
141 |
|
φ130 |
+4 -3 |
9020 |
111 |
4. Product performance: High hardness, non crushing, grinding resistance, no loss of roundness, and high overall efficiency of the grinding machine
5. Application fields: mining and metallurgy, cement and building materials, power plant coal grinding, chemical industry, machinery and other industries.
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